The world is evolving quickly and getting harder and harder. Product and production are intimately related to one another. Productivity is the most crucial thing in every organization. The textile company is also changing every day and every minute to match the latest trend and satisfy everyone’s needs. There is extreme pressure on the garment producers to provide more and more high-quality products at competitive pricing and please every customer as worldwide competition has increased a lot in the past few years.
In this situation, managers of apparel companies must concentrate on the improvement of productivity. There are multiple ways that can help you to improve your textile company’s productivity. We will tell you about the most effective strategies to boost a textile company’s productivity.
What is Productivity?
Productivity is the ratio of output to input of any organization. In other words, productivity is an index that shows how efficiently a business is using all its inputs or resources. The measurement of productivity is basically used to check how well inputs are being utilized as well as to determine if input utilization of a company is increasing more quickly than output.
When it comes to the textile industry, the output may be defined as the number of items produced, and the inputs include a variety of resources like labour, equipment, and time. Now that you have learned the meaning of productivity in the textile industry, let’s discuss how to boost the productivity of a textile company.
Some Great Ways to Boost A Textile Company’s Productivity
As the product life cycle is getting shorter, various companies that make clothing are under enormous pressure today to launch more and more new products quickly. To satisfy every need of the customers and maintain the latest trend, textile companies are trying to improve their productivity every day. Improvement of productivity is the essential task of any textile company as it helps a company to be a popular name in the market and earn more profits.
The ready-made clothing industry’s ability to increase productivity is mainly dependent on a few fundamental factors. To boost the productivity of any textile company, there are a variety of strategies available. But the key to increase productivity in a textile company is to properly analyze input and output products. Here are the best strategies to improve a textile company’s productivity very easily. Check them out and increase your company’s productivity by using these strategies.
1. Do the Motion Study
One of the best strategies to boost a textile company’s productivity is obviously the motion study. First, you need to make a list of effective techniques and motions. Then watch the movements of your company’s operators during the motion study and make a comparison of their movements to your checklist. If you detect any fault in the movement of operators, try to correct those incorrect movements.
Give knowledge about the movements to the operator if necessary. By following this excellent strategy, you can shorten the time of the operation cycle and boost labour productivity in individual activities by almost 100%.
2. Conduct More Research and Development
Proper research and development is the most essential task of any garment company. Research and development can be viewed as a stage in the process leading up to mass production. This part produces samples, investigates possibly crucial procedures, plans the need for specialized equipment, and offers various suggestions to improve productivity.
You can hire a good R&D team to complete all these tasks. They will make plans for the operations’ skill requirements. As a result, there are fewer or no breaks in the company’s productivity. Line productivity is maintained greatly by following as a result of the decreased production breaks. Therefore, you have to follow this effective strategy to boost the productivity of a textile firm.
3. Utilizing Best Tools and Guides
There are multiple time-saving gadgets or tools that allow the operator of a textile company to perform their duties more successfully. It has been proved that when the proper tools are employed correctly, operation cycle times can be shortened by longer than they are now and the productivity of that company is increased quickly. One of the best methods to increase productivity of a textile firm must be this one. They greatly aid in generating constant stitching quality in addition to boosting production.
4. Hire Expert Line Supervisors and Operators
Line supervisors and operators are the most valuable aspects of any garment manufacturing company. Therefore, you have to hire expert line supervisors and operators at your firm. This is a good strategy to boost a textile firm’s productivity. Each of them must have knowledge about fundamental management and communication techniques.
Operators also play major roles in the clothing industry. Operators are also the company’s most important resources. So, you have to hire skilled operators to increase your company’s productivity level. You can also give them proper training about various things to make them more expert.
5. Make Use of Automatic Systems
If you follow this greatest strategy to boost the textile firm‘s productivity, you will surely get the most amazing results quickly. In the 21st ceremony, various machines and gadgets have come into our world that are completely automatic. You also need to use them in your garment manufacturing industry to get more products within a very few moments.
Utilizing automated devices, systems, and tools can increase productivity by cutting down the manufacturing time. For instance, an automated sewing machine that automatically trims the thread can be utilized to increase production and save time. These machines also help all the operators by reducing their labour as these machines do not need any manual labour to run. One must use these automated machines in a garment manufacturing firm to get a great amount of productivity quickly.
6. Use Advanced IE Tools
Using advanced IE tools such as 5S, JIT, Kanban, Kaizen, and others can increase a textile company’s productivity by enhancing both the output and the output’s quality. As a result, a lot of garment manufacturing companies are moving toward IE tools. This is another effective strategy to boost a textile company’s productivity.
7. Improve Line Balancing
The main goal of line balancing is to minimize the idle time for the company’s operators or to utilize them to the fullest. Work will move along easily and you will not face any time loss once the line is balanced properly. Therefore, if you balance the line perfectly, there won’t be any bottlenecks, and this will lead to higher productivity. So, undoubtedly this is one of the best methods to increase a textile firm’s productivity.
8. Motivate the Operators
The most important factor in increasing the production of a company is the operator’s motivation. They will make the best production by their extreme labour if they are motivated properly. Operator motivation depends on various aspects. You can offer extra money as a bonus to your operators to motivate them. Sharing a portion of the excess revenue with the operators is also helpful for motivating operators.
It is crucial for any firm to pay attention to productivity. The improvement of productivity is currently regarded as one of the key metrics for evaluating the performance of every clothing market. If you need to increase the productivity rate of your textile company, then follow these above-mentioned great strategies to boost the garment company’s productivity.